Beston charcoal making machine has adopted advanced carbonization technology, which can convert biomass waste materials, sewage sludge, municipal solid waste into charcoal and other products. The finished charcoal is a kind of fixed biomass materials that can replace the coal of power generation. The charcoal maker machine designed by Beston Machinery is mainly based on the working principle of high temperature pyrolysis, which can make the raw materials generated a series of reactions in the carbonizing furnace to produce new energy. At present, Beston charcoal making equipment has possessed advanced technology, rational structure, excellent working performance, as well as high charcoal contents.
Beston Group has devoted itself to developing various of charcoal making machines for all the time, and also has made outstanding achievements, such as rice husk charcoal making machine, coconut shell charcoal making plant, etc. Compared with the traditional charcoal carbonization process, Beston charcoal making equipment can not only benefit living environment of citizens, but also achieve resource recycling with high efficiency, high output and high quality.
Detailed information of charcoal carbonization process
1. The raw materials of charcoal production equipment include sewage sludge, municipal solid waste, biomass waste such as peanut shell, palm shell, coconut shell, rice husk, wood, straw, sawdust, etc.
2. According to the carbonization requirement, the moisture of raw materials should be less than 20%, while the size should be no larger than 30mm. Thus we should install the pretreatment devices according to different raw materials.
3. After preprocessing, convey raw materials to the carbonization furnace, then we will use traditional fuels such as coal, wood, natural gas to heat the furnace for 30 minutes; when the temperature reaches the specific data, it will generate combustible gas and charcoal in the furnace. In general, the processing time keeps between 15 and 20 minutes, and the temperature of furnace is 650℃ to 780℃.
4. It is dangerous to discharge the hot charcoal directly, because the hot charcoal will contact with oxygen directly to cause big accident, so our charcoal making machine has been equipped with cooling system to reduce the temperature of charcoal to 30℃, and then collect directly. What’s more, the whole working process runs under the full-sealed condition. Therefore, we can promise that the charcoal production plant has a fine security device to create a comfortable and safe working environment.
5. The combustible gas generated in the carbonization process will be purified by spay dedusting system to remove sulphur component, and then this kind of material will be recycled to heat the furnace as well as dryer, which is the so-called one fire with two steps. In this way, it can not only save energy but also can reduce air pollution. This step can display the environmental efficiency of Beston charcoal manufacturing plant.
6. In addition, the combustible gas will pass through the condenser system to be liquefied into tar and wood vinegar respectively. These materials belong to chemical processing materials which have the characteristics of high temperature resistance, durable, and corrosion resistance.
Charcoal making machine video:
Applications and further process of the charcoal produced by Beston charcoal making machine
Biomass charcoal has been widely used in many areas, so its sale prospect is better. Moreover, its related products also have been spread to different areas:
1. In industry: charcoal can be used as fuel or additive to produce the steel coverings;
2. In agriculture: the final charcoal has the characteristics of improving the quality of soil, promoting the integration of soil, regulating the microbe in the soil. Moreover, it is also capable of reducing heavy metal content.
3. In the living life: the charcoal is always the first choice of fuel material for BBQ, and it can also be made into waste soot.
What’s more, the charcoal can be further processed into charcoal ball or strip through the process of charcoal ball making machine or other related forming machines. After that, it can increase the marketing price to gain more profits.
Major advantages of Beston charcoal maker machine
1. In order to meet different requirements of our customers, our company has designed 5 different models of the charcoal manufacturing plant: BST-03, BST-05, BST-12, BST-20 and BST-30, with capacity of 300kg, 500kg, 1200kg, 2000kg, and 3000kg per day.
|Raw material||Sawdust, coconut shell, wood, rice husk and other biomass material/ waste sludge|
|Rotary speed||3-9 turn/ min|
|Host size (W*H* L)||1000*1700*800mm||1300*1900*8500mm||1600*2200*8500mm||2200*2800*8500mm||3000*3300*8500mm|
2. Our charcoal powder making machine is easy to operate with low labor strength, security guarantee and no risk.
3. The charcoal production machine is equipped with the unique and environmental-friendly spay dedusting equipment, which can make the whole process environmental protection and improve the local environment.
4. The charcoal making machine produced by Beston has high output rate and efficient, top grade product quality, and it is durable with special materials.
5. With rich exporting experience, the machine has been exported to many countries, such as Australia, Ukraine, Malaysia, etc.